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Perspectives

Ink Adhesion, Part 2 — Bi-Component Inks, Pre-Treatment, and Post-Cure

Plasma, corona, flame, chemical primer. Four ways to lift the surface energy of polyolefin substrates so the ink can bond.

Low-surface-energy substrates like polypropylene and polyethylene resist ink adhesion. Pre-treatment changes the surface energy to make it amenable to bonding — or cross-linking — with the ink.

Plasma and corona

Electrical surface treatments. Plasma is favored in medical applications because it avoids byproducts like carbon residue. Corona works well for inline processes with easy maintenance.

Flame treatment

Uses propane or natural-gas combustion. Quick exposure polarizes material through oxidation, though heat may damage sensitive components.

Chemical priming

Manually applied primers chemically modify surfaces by removing contaminants and increasing surface energy, though they often contain volatile organic compounds.

Test before you commit

Successful treatment requires testing and careful setup. EPS offers technical support for testing inks and providing customer samples to verify print longevity requirements.